Job Details

1. Basic Information

. Position Name: Entry Operator / Exit Inspector / Primer Coater Operator / Finish Coater Operator / Scales Operator / Packaging Operator / Team Lead / Roll Grinding Operator / Floater / Paint Receiving Operator

. Department: Industrial - CPL

2. Main Objectives & Tasks

Objectives

Tasks

General - all positions

Runs practices and procedures established for their job.
Responsible to properly operate and maintain equipment and tools at their position.
Responsible for meeting the safety standards of his department, and the use of protective equipment according to the basic table in the area.
The order and cleanliness are made according to the program area.
Works under the Quality System.
Participates in training programs, safety and technical courses at the times set by the company.
Responsible for complying with the provisions of the Contract and the Working Rules.

All line operators are required to carry 2way radio and be available for communication at all times during scheduled shift.

Specific
Entry Operator

Feeds the SAP system with operational data.

Supports all operating activities scheduled preventive maintenance.

Is responsible for notifying the supervisor when there is a deviation in the yield of the raw material.

Is responsible for reporting faults or abnormalities as well as improvements of the equipment under his responsibility to the supervisor.

Check the requirements of the production program under its responsibility.

Applies all operating procedures of the Quality System applicable to his area to maintain continuous the line.

Constantly checks the raw material in size, shape and form according to the production schedule, and in case of failure takes the decision not process out of spec material.

Feeds the line with raw material.

Maintains an orderly clean work area.

Be available to assist with all activities as required and directed by Supervisor

Specific
Exit Inspector

Responsible for visual inspection of the material in the exit area according to procedures.

Responsible to follow production schedule and ensure product meets customer requirement as it relates to gauge, width, surface strip shape

Support sample collection as directed by Lab Operator.

Communicate with line personnel any necessary adjustment that may be needed.

Responsible for support to other departments during the downtime of the line or when required, under the supervision of staff who is involved in this area.

Is responsible for reporting faults or abnormalities as well as improvements of the equipment under their responsibility to shift manager.

Work according to operational procedures System

Quality to maintain continuous operation.

Inspects the quality of the Shape.

Inspect and take action as needed to minimize defect accumulation, be able to make decision to abort if visual quality is unacceptable.

Provide operational support to any section as requested.

Always be available through radio communication

Be available to assist with all activities as required and directed by Supervisor

Specific
Primer Coater Operator

Work within Ternium procedure and policies

Beware of upcoming changes and be prepared to execute at all times

Be aware production schedule at all times

Keep all tools in good working condition, ensure tools are replaced when they become damaged or do not comply with Ternium procedures.

Review schedule and ensure the proper products are prepared and for scheduled job.

Always use numeric codes to identify correct paint

Keep work area clean and free of unnecessary debris

React to all instruction communicated by other line personnel

Report any and all abnormalities to Supervisors

Ensure accurate reporting

Be available to assist with all activities as required and directed by Supervisor

Specific
Finish Coater Operator

Work within Ternium procedure and policies

Beware of upcoming changes and be prepared to execute at all times

Be aware production schedule at all times

Keep all tools in good working condition, ensure tools are replaced when they become damaged or do not comply with Ternium procedures.

Review schedule and ensure the proper products are prepared and for scheduled job.

Always use numeric codes to identify correct paint

Keep work area clean and free of unnecessary debris

React to all instruction communicated by other line personnel

Report any and all abnormalities to Supervisors

Ensure accurate reporting

Be available to assist with all activities as required and directed by Supervisor

Specific
Scales Operator

Work within Ternium procedure and policies

Maintain clean and orderly work area

Follow and be aware of production schedule at all times and customer weight and packaging requirements.

Inspect presentation of finale product and report any abnormities

Record accurate coil comments in the system

Be available to assist with all activities as required and directed by Supervisor

Ensure all tools and equipment is maintained and compliant with Ternium procedures and policies.

Specific
Packaging Operator

Work within Ternium procedure and policies

Maintain clean and orderly work area

Follow and be aware of production schedule at all times and customer weight and packaging requirements.

Inspect presentation of finale product and report any abnormities

Record accurate coil comments in the system

Be available to assist with all activities as required and directed by Supervisor

Ensure all tools and equipment is maintained and compliant with Ternium procedures and policies.

Specific
Team Leader

Work within Ternium procedure and policies

Beware of upcoming changes and be prepared to execute at all times

Be aware production schedule at all times

Keep all tools in good working condition, ensure tools are replaced when they become damaged or do not comply with Ternium procedures.

Review schedule and ensure the proper products are prepared for scheduled job.

Keep work area clean and free of unnecessary debris

React to all instruction communicated by other line personnel

Report any and all abnormalities to Supervisors

Ensure accurate reporting

Be available to assist with all activities as required and directed by Supervisor

Ensure all specification are met according to vendor and customer requirement

Be available to assist with all activities as required and directed by Supervisor

Ensure accurate reporting

Ensure all tools and equipment is maintained and compliant with Ternium procedures and policies.

Specific

Roll Grinding Operator

Responsible for resurfacing all coating line applicator roll (MCL/CPL).

Manage and track roll diameters to ensure rolls are within specification

Inspect ensure that roll surfaces are free from defects

Remove and install as needed bearing

Inspect Journals and ensure proper bearing fit

Prepare rolls for shipping as needed for re-covering

Maintain machine cleanliness and report any problems regarding machine operation to Supervisor and or Maintenance shift personnel

Participate line roll inspection PM's this may involve checking roll shape and diameter using Pi-tape.

Keep machine and general area clean and orderly

Specific

Floater

This position must perform all the tasks of Entry / Exit / Coater / Scales and Packaging / Waste Water / Paint / Slitter Operators / Team Lead as needed.

Specific

Paint Receiving Operator

Unload, receive, tag, & warehouse paint and chemicals.

Supply paint and chemicals to line as needed for production

Keep paint in designated areas per warehouse layout design

Rotate primers & backers regularly to ensure FIFO

Collect, consolidate, & file coater logs daily.

Contribute daily to general cleanup of paint warehouses and work area

File batch panels, receiving paperwork, & coater logs daily

Perform equipment inspections & safety observations at required intervals

Compact & label waste drums

Maintain orderly inventory and records of paint and chemicals by performing & correcting biweekly warehouse scans.

Process slop backer drums through the tote

Combine & retag drums for substitutions & secondary runs as needed

Assist EH&S with loading waste trucks & tote return trucks as requested

Patch holes in drums & clean up spills when needed

Assists in emergency roll changes and regular roll changes in coater.

Assists in his and other departments as directed by Supervisor.

Operates other positions during absences as directed by Supervisor

3. Competencies for the position:

General Competencies

Comments:

Safety

Basic Metallurgical Processes

Knowledge of the Quality Management System (QMS)

according to the training program in his area.

4. Background Requirements:

a. Education or Level of Education: Minimum level of formal education required for the position

Secondary: Secondary / Technician

University:

Higher:

b. Professional Experience:

Positions and minimum time required in each one to initially occupy the position

Experience: Operational Processes Metalworking, Steel, Maintenance or related fields.

Years of experience:from 1 to 2 years

Level:

c. Language (Other than local):

Language proficiency (basic y expected) for the position (see level codes)

Languages: NA